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Acme Engineering/Procedures/SOP-QC-027
Procedures247
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Torque-wrench calibration
Line 2 changeover, AM
Press B preventive maintenance
Lockout / tagout, mezzanine
ISO 9001 CAPA workflow
First-article inspection
SOP-QC-027·Quality·v3.2 · reviewed 14d ago

Torque-wrench calibration log, Line 2

Purpose

Verify each torque wrench on Line 2 returns readings within the manufacturer's tolerance band before the first run of every shift.

Scope

All operator-issued torque wrenches on Line 2, AM and PM shifts. Excludes maintenance bench tools, which run under SOP-MX-041.

Tolerances

The calibration tolerance is ±4% of applied load, verified at 80% of the wrench's rated capacity with a 5-second hold.

§3.2 cited

If a reading falls outside ±4%, re-test twice at the same load. If either retest sits outside the band, quarantine the wrench and raise an NCR against §4.1.

Logging

Record three readings per wrench per shift in QM-Log under the operator's initials. Auditor view is read-only and timestamped.

What's the calibration tolerance on the Line 2 wrenches?

The tolerance is ±4% of applied load, verified at 80% of the wrench's rated capacity with a 5-second hold.SOP-QC-027 §3.2ISO 6789-1:2017

And if a reading comes back borderline?

Re-test twice at 80% load. If either retest sits outside ±4%, quarantine the wrench and raise an NCR against §4.1.QM-Log §4.1

Has this happened on Line 2 recently?

Once. Press B, last Thursday AM shift. NCR QC-NCR-218 raised, senior fitter recalibrated and signed off the following morning.

Who do I tag on the audit log?

The quality lead and the operator on shift. Logged in QM-Log §4.2 with their initials. Auditor view is read-only and timestamped.

Find what's broken before your auditor does. Promptable reads every procedure, flags gaps and contradictions, drafts fixes, and routes changes to the right reviewer. Your whole estate on one page, with an agent watching it.Find what's broken before your auditor does. Promptable spots gaps, drafts fixes, and routes them for review.

Estate health245 total
New3+2 today
Drafts123 since Friday
In review4Quality team
Published218
Rejected1
Work to do
Unfiled files7Awaiting an area
Open findings125 marked urgent
Suggestions3From last audit
Promptable· working09:42
I've found 4 contradictions across 3 procedures this morning. Worst one — torque-wrench tolerance in SOP-QC-027 §3.2 reads ±4%; SOP-QC-014 §2.1 still reads ±5%. Ready to walk them?
Yes, show me the first.
SOP-QC-027 was updated by Quality on 12 May. SOP-QC-014 §2.1 still carries the original ±5% spec. Recommend aligning §2.1 to ±4% and routing to the quality lead.
SOP-QC-014 §2.1·Drafted
Tolerance band: ±5% of applied load.
+Tolerance band: ±4% of applied load.
Routed to Sarah · Quality
Draft the change and queue for review.
Done. SOP-QC-014 §2.1 updated, awaiting Sarah's approval. Logged against the audit trail. 3 contradictions left — continue?
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